1. Improper application of maintenance data of self feeding mixer
在自上料混凝土攪拌罐車維修中不能科學的選擇維修數(shù)據(jù)是造成機件早期損壞的重要原因。比如氣門與氣門座接觸面的寬度,規(guī)定進氣門為1-2.2mm,排氣門為1.5-2.5mm,但在實際維修當中,很多人認為寬一點比窄一點要好,習慣選用上限或接近上限值,因為剛修好的車氣門工作面寬度就已經(jīng)接近使用極限了。再比如氣門腳間隙,一般車輛規(guī)定為0.2-0.25mm,但在維護調(diào)整中也會認為間隙大一點比小一點好,因此,超上限使用,實際上間隙過大,不但降低發(fā)動機功率,還會出現(xiàn)敲擊聲而早期損壞。
In the maintenance of self loading mixer, it is an important reason that the maintenance data can not be selected scientifically. For example, the width of the contact surface between the valve and the valve seat is specified as 1-2.2mm for the inlet valve and 1.5-2.5mm for the exhaust valve. However, in the actual maintenance, many people think that it is better to be wider than narrow, and they are used to choosing the upper limit or close to the upper limit value, because the width of the working face of the newly repaired valve is close to the service limit. Another example is the valve foot clearance, which is generally 0.2-0.25 mm. However, in maintenance and adjustment, it is considered that a larger clearance is better than a smaller one. Therefore, if the valve foot clearance is used beyond the upper limit, it will not only reduce the engine power, but also cause knocking noise and early damage.
2. 氣門的光磨
2. Smooth grinding of valve
在自上料混凝土攪拌罐車的維修中,如果氣門出現(xiàn)燒蝕、麻點及凹陷時,均應進行光磨,一般是在光磨機上進行,作業(yè)時需要注意四個問題:一是保證氣門頭與桿部同心,否則應先校直;二是光磨輛在能磨出完整的錐面的前提下是越小越好;三是盡量提高表面光潔度;四是氣門桿端部凹陷應予以磨平。


In the maintenance of the self feeding mixer, if the valve is ablated, pitted and sunken, it should be polished. Generally, it is carried out on the polishing mill. Four problems should be paid attention to during the operation: first, ensure that the valve head is concentric with the rod, otherwise, straighten it first; second, the smaller the smooth grinding vehicle can grind out the complete conical surface, the smaller the better; the third is to improve the surface finish as much as possible; the fourth is to ensure that the valve head is concentric with the rod, otherwise it should be straightened first The depression at the end of the valve stem should be ground smooth.
3. 氣門導管的鉸銷
3. Hinge pin of valve guide
自上料混凝土攪拌罐車,氣門桿與氣門導管配合間隙是決定氣門導管使用壽命的關鍵,因此當更換新的氣門導管時,鉸銷時應嚴格掌握好配合間隙,使用各攪拌車車型規(guī)定間隙的下限,可有效延長使用壽命。
Since the loading mixer, the fit clearance between the valve stem and the valve guide is the key to determine the service life of the valve guide. Therefore, when replacing a new valve guide, the fit clearance should be strictly controlled when the pin is hinged, and the lower limit of the clearance specified for each mixer model can effectively prolong the service life.
4. 氣門的研磨
4. Grinding of valve
自上料混凝土攪拌罐車,氣門的研磨分為兩種情況:一是氣門與氣門座只有輕微麻點,不需要光磨和鉸銷時的研磨;二是氣門與氣門座均經(jīng)過光磨和鉸銷后的研磨。前者先用足金鋼砂研磨,將麻點研磨掉后,再用細金剛砂研磨,然后涂上機油研磨,直至密封符合要求,寬度符合規(guī)定為止。后者只有密封性達不到要求時才進行研磨,但操作時一定要注意,不要過分用力,嚴禁將氣門上下敲打,否則將出現(xiàn)凹形砂痕,影響維修質量。自上料混凝土攪拌罐車發(fā)動機出故障不可怕,可怕的是維修不正確,那發(fā)動機的性能只會越來越差。
Since the loading mixer, the grinding of valve can be divided into two situations: one is that there are only slight pitting between the valve and the valve seat, which does not need to be polished and reamed; the other is that both the valve and the valve seat are polished and grinded after hinge pin. The former is first ground with full gold steel sand, after grinding off the pitting points, then grinding with fine emery, and then coated with oil for grinding until the sealing meets the requirements and the width meets the requirements. The latter can only be ground when the sealing performance can not meet the requirements. However, attention must be paid during operation, and it is strictly forbidden to knock the valve up and down, otherwise concave sand marks will appear, which will affect the maintenance quality. Concrete mixer engine failure is not terrible, terrible is that the maintenance is not correct, the performance of the engine will only get worse and worse.
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